THE PROJECT IMPLEMENTATION PROCESS

STEP 1 – CONSULTANCY / DESIGNING

  • 1.1. Development of a conceptual design and presentation of the suggested solutions to the client
    • – Preparing conceptual design for the best technical solution, based on a client’s wishes and requirements, which already takes into account all the physical limitations, as well as a rough estimate of required technical equipment
    • – Presentation of the suggested project’s technical solution to the client with detailed financial estimate of the cost of implementation
    • – Client’s approval of the proposed solutions and harmonization of all the technological requirements
  • 1.2. Design of a control system and production of wiring diagrams, with an inventory of all installed components
    • – Preparation of a project solution and appropriate project documentation (building permit, detailed design)
    • – Production of electrical wiring diagrams with the distribution of elements in control cabinets and counters
    • – Preparation of a complete inventory of materials for an order of installed components

STEP 2 – PRODUCTION

  • 2.1. Supply of control and regulating components, switchgears, and ancillary equipment
  • 2.2. Production and binding of control cabinets, control counters, and other devices
    • – Production of a control cabinet with all the cuttings, lighting, air conditioning, filters, fans, etc.
    • – Installation of the elements on the mounting plate in accordance with the electrical documentation
    • – Wiring of all the elements and of the entire control to the terminals or connectors
  • 2.3. Production of a control software, HMI interfaces and control system
    • – Production of basic software for the functional operation of the designed control (PLC program)
    • – Production of a software for HMI interface with graphic symbols and pictures
  • 2.4. Testing of the control’s basic functional operation and protection
    • – Installation of the software and functional operating test for I/O units and other controls
    • – Setting the power protection for hardware and software
  • 2.5. Inspection and measurement of machinery and equipment at the customer
    • – Execution of all the necessary measurements for the installation of the control and other ancillary equipment on the installation object
    • – Production of a suspension console and ancillary construction for the installation of the entire electrical equipment
  • 2.6. Production of cable routes and cabling
    • – Production and installation of suspension consoles, cable trays, pipes, and cable routes
    • – Installation of power cables and other control and signal leads

STEP 3 – INSTALLATION

  • 3.1. Installation of all the control and regulating equipment, as well as all the ancillary devices (control cabinets, limit switches, flow, pressure, temperature, and force meters etc.)
  • – Installation of all the electrical equipment with suitable mechanical protection
  • 3.2. Binding and electrical connection of all of the control system components
  • – Connecting all components of the electrical equipment.
  • – Implementation of all grounding connections and potential equalization

STEP 4 – TESTING

  • 4.1. Testing and setting of all limit values and reference positions on the device
  • – Connecting electrical equipment to the power and setting all switches, sensors, transmitters, etc.
  • – Proper calibration of measuring devices and setting of all the reference fluxes
  • 4.2. Functional performance tests and roll-out
  • – Starting functional tests for all of the equipment on the individual stages and system as a whole
  • 4.3. Implementation of electrical measurements
  • – After a functional test and other successfully completed tests follows an implementation of measurement and test operation of safeguards
  • – Creating a measurement protocol for the performed measurements
  • 4.4. Hardware and software optimization
  • – Proper software optimization for the optimal performance characteristics of an entire device or line

STEP 5 – DOCUMENTATION / COLLECTION

  • 5.1. Preparation of the project of implemented works, operation and maintenance manual
  • 5.2. Delivery of the project documentation to the customer
  • 5.3. Final hand-over test with functional test and verification of agreed results